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What is stainless steel hydraulic tubing?

What is stainless steel hydraulic tubing?
 
Stainless steel hydraulic tubing refers to seamless or welded tubes made from stainless steel that are specifically designed for use in hydraulic systems. Hydraulic systems utilize fluid to transmit power and are commonly found in various applications such as industrial machinery, automotive systems, aerospace equipment, and hydraulic power units.
 
1. Stainless steel hydraulic tubing Material:

Stainless Steel Grade

Chemical Composition (%)

304 Stainless Steel

- Carbon (C): ≤ 0.08%- Silicon (Si): ≤ 1.00%- Manganese (Mn): ≤ 2.00%- Phosphorus (P): ≤ 0.045%- Sulfur (S): ≤ 0.030%- Chromium (Cr): 18.0-20.0%- Nickel (Ni): 8.0-10.5%

316 Stainless Steel

- Carbon (C): ≤ 0.08%- Silicon (Si): ≤ 1.00%- Manganese (Mn): ≤ 2.00%- Phosphorus (P): ≤ 0.045%- Sulfur (S): ≤ 0.030%- Chromium (Cr): 16.0-18.0%- Nickel (Ni): 10.0-14.0%- Molybdenum (Mo): 2.0-3.0%

316L Stainless Steel

- Carbon (C): ≤ 0.03%- Silicon (Si): ≤ 1.00%- Manganese (Mn): ≤ 2.00%- Phosphorus (P): ≤ 0.045%- Sulfur (S): ≤ 0.030%- Chromium (Cr): 16.0-18.0%- Nickel (Ni): 10.0-14.0%- Molybdenum (Mo): 2.0-3.0%

Duplex Stainless Steel (UNS S31803)

- Carbon (C): ≤ 0.030%- Silicon (Si): ≤ 1.00%- Manganese (Mn): ≤ 2.00%- Phosphorus (P): ≤ 0.030%- Sulfur (S): ≤ 0.020%- Chromium (Cr): 21.0-23.0%- Nickel (Ni): 4.5-6.5%- Molybdenum (Mo): 2.5-3.5%- Nitrogen (N): 0.08-0.20%

Super Duplex Stainless Steel (UNS S32750)

- Carbon (C): ≤ 0.030%- Silicon (Si): ≤ 0.80%- Manganese (Mn): ≤ 1.20%- Phosphorus (P): ≤ 0.035%- Sulfur (S): ≤ 0.020%- Chromium (Cr): 24.0-26.0%- Nickel (Ni): 6.0-8.0%- Molybdenum (Mo): 3.0-5.0%- Nitrogen (N): 0.24-0.32%

 
2. Corrosion Resistance:
   - Stainless steel hydraulic tubing is resistant to corrosion caused by moisture, chemicals, and other environmental factors.
   - This resistance is crucial for applications where exposure to corrosive substances is a concern.
 
3. Stainless steel hydraulic tubing Sizes and Dimensions:
   - Available in various sizes and dimensions to meet specific application requirements.
   - Standard tubing sizes conform to industry standards such as ASTM A269 and ASTM A213.

Tube Size (Outside Diameter)

Metric (mm)

Imperial (inch)

Wall Thickness (Metric)

Wall Thickness (Imperial)

6 mm

 

1/4 inch

1.0 mm

0.035 inch

8 mm

 

5/16 inch

1.0 mm

0.035 inch

10 mm

 

3/8 inch

1.0 mm

0.035 inch

12 mm

 

1/2 inch

1.0 mm

0.035 inch

15 mm

 

5/8 inch

1.5 mm

0.049 inch

16 mm

 

5/8 inch

1.5 mm

0.049 inch

20 mm

 

3/4 inch

1.5 mm

0.049 inch

22 mm

 

7/8 inch

2.0 mm

0.065 inch

25 mm

 

1 inch

2.0 mm

0.065 inch

28 mm

 

1-1/8 inch

2.0 mm

0.065 inch

30 mm

 

1-1/4 inch

2.0 mm

0.065 inch

32 mm

 

1-1/4 inch

2.0 mm

0.065 inch

35 mm

 

1-3/8 inch

2.0 mm

0.065 inch

38 mm

 

1-1/2 inch

2.0 mm

0.065 inch

40 mm

 

1-1/2 inch

2.0 mm

0.065 inch

45 mm

 

1-3/4 inch

2.0 mm

0.065 inch

50 mm

 

2 inch

2.0 mm

0.065 inch

 
4. Seamless and Welded Tubing:
   - Hydraulic tubing can be either seamless or welded, with seamless tubing generally preferred for high-pressure applications due to its uniform structure and strength.
 
5. Stainless steel hydraulic tubing Pressure Ratings:
   - Hydraulic tubing is designed to withstand high-pressure conditions commonly found in hydraulic systems.
   - Pressure ratings should be considered based on the specific requirements of the hydraulic system.
 
6. Stainless steel hydraulic tubing End Connections:
   - Tubing may have various end connections, such as flared, flareless, or compression fittings, depending on the application and system requirements.
 
7. Stainless steel hydraulic tubing Surface Finish:
   - The surface finish of the tubing is important for minimizing friction and facilitating smooth fluid flow.
   - Common finishes include pickled and passivated, which improve corrosion resistance.

Surface Finish Type

Description

Bright Annealed

- A smooth, shiny surface finish achieved through annealing in a controlled atmosphere furnace.- Provides excellent corrosion resistance and aesthetic appeal.- Ideal for applications requiring a high-quality, polished appearance.

Pickled and Passivated

- The tubing is chemically treated to remove surface impurities, scale, and contaminants (pickling), followed by passivation to enhance corrosion resistance.- Results in a clean, uniform surface finish with improved corrosion resistance.- Suitable for applications where cleanliness and corrosion resistance are critical, such as pharmaceutical and food processing industries.

Mechanical Polished

- Achieved through mechanical polishing processes such as grinding, buffing, or brushing.- Provides a smooth, satin-like finish with enhanced aesthetic appeal.- Suitable for applications requiring a decorative finish, such as architectural and ornamental applications.

Electropolished

- An electrochemical process that removes surface imperfections and enhances the chromium oxide layer on the stainless steel surface.- Produces a smooth, mirror-like finish with improved corrosion resistance and cleanability.- Ideal for applications requiring high cleanliness, such as semiconductor and biopharmaceutical industries.

Matte Finish

- A non-reflective, dull surface finish achieved through abrasive blasting or chemical etching.- Provides a uniform, textured appearance with reduced glare and reflection.- Suitable for applications where aesthetics and glare reduction are important, such as outdoor architectural elements and signage.

 
8. Stainless steel hydraulic tubing Heat Treatment:
   - Some stainless steel hydraulic tubing may undergo heat treatment processes to enhance its mechanical properties, such as hardness and strength.

Heat Treatment Process

Description

Annealing

- Annealing is a heat treatment process that involves heating the stainless steel tubing to a specific temperature, typically above its recrystallization temperature, and then cooling it slowly to room temperature.- This process relieves internal stresses, improves ductility, and enhances the materials mechanical properties.- Annealing is commonly used to soften the stainless steel tubing for further processing, such as bending or forming.

Quenching and Tempering

- Quenching involves rapidly cooling the stainless steel tubing from a high temperature, typically by immersing it in a quenching medium such as oil or water.- Tempering is then performed by reheating the quenched tubing to a lower temperature to achieve the desired balance of hardness and toughness.- This process improves the tubings hardness, strength, and resistance to wear and abrasion.- Quenching and tempering are commonly used for strengthening stainless steel tubing in high-pressure hydraulic applications.

Solution Annealing

- Solution annealing, also known as solution treatment, is a heat treatment process used for austenitic stainless steel tubing grades such as 304 and 316.- It involves heating the tubing to a temperature above its critical temperature range to dissolve any carbides or other precipitates present in the material.- The tubing is then rapidly cooled to prevent the reformation of carbides, resulting in a single-phase austenitic microstructure with improved corrosion resistance and mechanical properties.- Solution annealing is often performed before welding or other fabrication processes to restore the tubings properties and prevent sensitization.

 
9. Stainless steel hydraulic tubing Regulatory Compliance:
   - Ensure that the tubing complies with relevant industry standards and specifications, such as those set by ASTM, ASME, and other regulatory bodies.

Regulatory Standard

Description

ASTM A269

- ASTM A269 is a standard specification for seamless and welded austenitic stainless steel tubing for general service.- It covers tubing dimensions, mechanical properties, and testing requirements.- ASTM A269 tubing is commonly used in hydraulic systems, instrumentation, and process piping applications.

ASTM A213/A269

- ASTM A213/A269 covers seamless ferritic and austenitic stainless steel tubing for boiler, superheater, and heat-exchanger applications.- It specifies dimensions, mechanical properties, and testing requirements for tubing used in high-temperature and corrosive environments.- ASTM A213/A269 tubing is suitable for hydraulic systems operating under elevated temperatures and pressures.

ASTM A789/A790

- ASTM A789/A790 covers seamless and welded duplex stainless steel tubing for general corrosion resistance and high-strength applications.- It specifies dimensions, mechanical properties, and testing requirements for duplex stainless steel tubing used in aggressive environments.- ASTM A789/A790 tubing is commonly used in hydraulic systems in marine, offshore, and chemical processing industries.

ISO 1127

- ISO 1127 is an international standard for stainless steel tubing dimensions, tolerances, and surface finish requirements.- It provides specifications for both seamless and welded stainless steel tubing used in various industries, including hydraulic systems.- ISO 1127 ensures compatibility and interchangeability of stainless steel tubing from different manufacturers.

NACE MR0175/ISO 15156

- NACE MR0175/ISO 15156 is a standard addressing the resistance of metallic materials to sulfide stress cracking in sour environments containing H2S.- It specifies material requirements, including chemical composition, hardness, and heat treatment, for tubing used in oil and gas production, including hydraulic systems.- NACE MR0175/ISO 15156 compliance is essential for tubing used in sour service applications.

 
When selecting stainless steel hydraulic tubing, its crucial to consider the specific requirements of your hydraulic system, including pressure, temperature, and environmental conditions. Additionally, adherence to industry standards and regulations is essential to ensure the tubings quality and performance in diverse applications.
Stainless steel hydraulic tubing

Stainless steel hydraulic tubing

 

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